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Hello, Guest!

  • Home
  • All Topics
  • Resources
    • OSHA Program Wizards
      • Emergency Action Plan
      • Transitional Work Program
      • Personal Protective Equipment
      • Energy Control (LOTO)
      • Hazard Communication (HAZCOM)
      • Confined Space Program
      • Hearing Conservation Program
      • Ergonomics Program
      • More…
    • Program Audits
      • Confined Space
      • Emergency Planning
      • Employee Training
      • Hazard Recognition and Control
      • Hearing Conservation
      • IIPP
      • Lockout Tagout
      • Personal Protective Equipment
      • More…
    • Major Loss Source Assessment Tools
      • Amputation
      • Falls from Elevation – Construction
      • Falls from Elevation – Extension Ladders
      • Falls from Elevation – Orchard Ladder
      • Falls from Elevation – Stepladders
      • Lifting Below the Knees
      • Lifting With Arms Extended
      • More…
    • Supervisor Resources
      • California SB 553 Workplace Violence Prevention
      • New York Workplace Violence Prevention
      • Employer’s Guide HazCom
      • Employer’s Guide Lockout Tagout
      • 2026 OSHA Outreach 10 Hour Virtual Training Course
      • Forklift Train the Trainer
      • Train the Trainer
      • Business Case for Safety
      • Special Reports
      • Newsletters
      • Incident Investigations
    • Training Calendars and Bundles
      • ICW Ladder Elimination Challenge
      • Quarterly Safety Checkup
      • Training Calendars by Industry
      • Essential 29
      • Landscaping Safety
      • Fundamental 55
      • Tree Trimming
      • Towing Bundle
    • Training Engagement and Retention
      • Picture This
      • Stats and Facts
      • Fatality Reports
      • Puzzles and Games
      • Safety Checklists
    • Webinars
      • Work Comp Fraud: The Modern Fraudster
      • Returning to the Workplace During COVID-19
      • Respiratory Protection Must Haves
      • Beat the Heat: Outdoors
      • Beat the Heat: Indoors
      • More…
    • When An Injury Occurs
      • Help Injured Workers
      • Nurse Triage Hotline
      • If You’ve Been Injured
      • Transitional Work Program
      • Incident Investigation Wizard Form
      • Top 10 Tips to Lower Your Ex-Mod
  • Webinars
    • Webinars
      • Work Comp Fraud: Identifying the Modern Fraudster
      • Returning to the Workplace During COVID-19
      • Breathe Easier With These Respiratory Protection Must Haves
      • Beat the Heat: Outdoors
      • Beat the Heat: Indoors
      • Machine Guarding: 7 Questions Everyone Should Ask
      • 5 Tips for Impactful Safety Observations
      • More…
  • Ask The Expert
  • Favorites
Sheet Metal Worker Safety Stats and Facts
Sheet Metal Worker Safety Stats and Facts
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FACTS

Heavy equipment, sharp metal and dangerous chemicals all pose potential threats to sheet metal contractors.

  1. Poor Workplace Ergonomics or Working Practices. Repetitive tasks and motions or even sudden exertions can cause musculoskeletal disorders (MSDs), also known as repetitive stress injuries (RSIs). MSDs are an umbrella of injuries that affect joints, muscles, tendons and nerves.
  2. Welding Incidents. Both the heat and light that welding produces are safety threats, potentially causing burns and eyesight damage.
  3. Tool- and Machine-Related Injuries. Sheet metal contractors must be near dangerous heavy machinery. If tools aren’t used properly or if machines aren’t correctly guarded, the risk of injury can increase significantly.
  4. Chemical Hazards. Toxic or dangerous chemicals can present just as much a safety hazard as sharp metal or metalworking tools. Chemicals can cause injury when touched, inhaled or ingested. In enclosed, poorly ventilated areas, toxic fumes can pose a particularly significant threat.
  5. Hearing Loss. Noise generated by metalworking can be extraordinarily loud — to the point where it can damage workers’ hearing within hours. Hearing loss cannot be reversed once it happens, and it can make it hard to hear warning signals or talk with others.

STATS

  • There were more than 1,100 reported nonfatal injuries in the metalworking industry in 2019 in the United States alone.
  • With sharp edges and varying weight, sheet metal increases the potential risk for an injury to occur. In 2018, the rate of nonfatal occupational injuries for the metal fabrication industry was 4.1 recordable cases per 100 employees. Recordable cases are injuries that need treatment beyond a First Aid kit.
  • The average total cost of a recordable injury in metal fabrication is over $80,000.
  • There are over 130,000 sheet metal workers in the US handling large sheets of metal.
  • There are over 56,000 workers assembling and fabricating in the structural metal manufacturing sub-industry.
  • More than 2,000 eye injuries occur every day in the United States. In the metalworking industry, eye injuries are caused by flying metal fragments, projectiles, dust, and other debris kicked up by machinery. 90% of eye injuries can be prevented by wearing the appropriate eye protection. Choosing safety glasses or goggles that suit the particular hazards of your environment can prevent a painful injury or even blindness.
  • Worker’s hands are exposed to numerous hazards throughout the metal fabrication process, with over 47,000 laborers moving materials by hand in metal fabrication, gloves are definitely necessary.

New Safety Talks

New Safety Talks

Giovanni Tejada 22025-12-15T17:40:31+00:00
Dermal Absorption Safety Meeting Kit
Steeven Molina2025-10-22T23:34:43+00:00
Working with Dangerous Goods – Safe Handling Meeting kit
Steeven Molina2025-10-22T23:34:43+00:00
Working with Dangerous Goods – Safe Handling Meeting kit – Spanish
Steeven Molina2025-10-22T23:33:50+00:00
Working Safely with Ornamental Trees: Protecting Yourself, Your Team, and Your Trees Meeting Kit
Steeven Molina2025-10-22T23:33:48+00:00
Working Safely with Ornamental Trees: Protecting Yourself, Your Team, and Your Trees Meeting Kit – Spanish
Steeven Molina2025-10-22T23:31:25+00:00
Working Safely in Shrub, Lawn, and Garden Services Meeting Kit

New eLearning

Giovanni Tejada 22026-02-26T18:36:07+00:00
Work Comp Anti-Fraud Training – Spanish
Giovanni Tejada 22026-02-26T18:46:12+00:00
Work Comp Anti-Fraud Training
Steeven Molina2025-10-22T22:59:24+00:00
Flood Ready
Michelle Vera2025-10-14T23:29:51+00:00
Recognizing and Preventing Abuse & Neglect for Home Health Care Workers
Michelle Vera2025-10-14T23:28:38+00:00
Incident and Accident Investigation for Supervisors and Managers
Michelle Vera2025-10-14T23:26:46+00:00
Drug-Free Workplace: A Supervisor’s Guide to a Safe and Supportive Environment

Upcoming Events & Webinars

Damian Tollens2025-01-31T09:55:18+00:00
Feb 11 – Performance and Cultural Alignment
Damian Tollens2025-02-12T19:53:20+00:00
Feb 26 – Avoid Common Overhead Crane and Rigging Mistakes
Rick Tobin2024-10-24T16:57:11+00:00
Nov 13 – Defensive Driving For Changing Seasons
Rick Tobin2024-10-24T17:10:53+00:00
Nov 29 – What to Expect From a Health & Safety Inspection
Rick Tobin2024-10-24T17:13:55+00:00
Dec 5 – Top Safety Issues During the Holiday Season
Rick Tobin2024-10-24T17:13:30+00:00
Dec 19 – Safer in ’25: The 3 Pillars of Safety Culture
Vicky Pickford2024-06-04T22:16:53+00:00

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