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Hello, Guest!

  • Home
  • All Topics
  • Resources
    • OSHA Program Wizards
      • Emergency Action Plan
      • Transitional Work Program
      • Personal Protective Equipment
      • Energy Control (LOTO)
      • Hazard Communication (HAZCOM)
      • Confined Space Program
      • Hearing Conservation Program
      • Ergonomics Program
      • More…
    • Program Audits
      • Confined Space
      • Emergency Planning
      • Employee Training
      • Hazard Recognition and Control
      • Hearing Conservation
      • IIPP
      • Lockout Tagout
      • Personal Protective Equipment
      • More…
    • Major Loss Source Assessment Tools
      • Amputation
      • Falls from Elevation – Construction
      • Falls from Elevation – Extension Ladders
      • Falls from Elevation – Orchard Ladder
      • Falls from Elevation – Stepladders
      • Lifting Below the Knees
      • Lifting With Arms Extended
      • More…
    • Supervisor Resources
      • California SB 553 Workplace Violence Prevention
      • New York Workplace Violence Prevention
      • Employer’s Guide HazCom
      • Employer’s Guide Lockout Tagout
      • 2026 OSHA Outreach 10 Hour Virtual Training Course
      • Forklift Train the Trainer
      • Train the Trainer
      • Business Case for Safety
      • Special Reports
      • Newsletters
      • Incident Investigations
    • Training Calendars and Bundles
      • ICW Ladder Elimination Challenge
      • Quarterly Safety Checkup
      • Training Calendars by Industry
      • Essential 29
      • Landscaping Safety
      • Fundamental 55
      • Tree Trimming
      • Towing Bundle
    • Training Engagement and Retention
      • Picture This
      • Stats and Facts
      • Fatality Reports
      • Puzzles and Games
      • Safety Checklists
    • Webinars
      • Work Comp Fraud: The Modern Fraudster
      • Returning to the Workplace During COVID-19
      • Respiratory Protection Must Haves
      • Beat the Heat: Outdoors
      • Beat the Heat: Indoors
      • More…
    • When An Injury Occurs
      • Help Injured Workers
      • Nurse Triage Hotline
      • If You’ve Been Injured
      • Transitional Work Program
      • Incident Investigation Wizard Form
      • Top 10 Tips to Lower Your Ex-Mod
  • Webinars
    • Webinars
      • Work Comp Fraud: Identifying the Modern Fraudster
      • Returning to the Workplace During COVID-19
      • Breathe Easier With These Respiratory Protection Must Haves
      • Beat the Heat: Outdoors
      • Beat the Heat: Indoors
      • Machine Guarding: 7 Questions Everyone Should Ask
      • 5 Tips for Impactful Safety Observations
      • More…
  • Ask The Expert
  • Favorites
Warehouse Safety Stats and Facts
Warehouse Safety Stats and Facts
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FACTS

Common Warehouse Injuries:

  1. Forklift accidents. The most common accidents involve overturned forklifts, which can crush and seriously injure or kill the employee.
  2. Hit by an object. Objects stacked high on pallets put workers at risk of being hit by an object. Pallet collapses and falling objects often result in concussions, back injuries, shoulder injuries, and worse.
  3. Caught between objects. Warehouse work puts hands, fingers, feet, and even whole bodies at risk of being caught between pieces of equipment, between heavy objects, or even between a truck and the loading dock.
  4. Slips, trips, and falls. The four-foot drop between the loading dock and the ground below presents a serious hazard to worker safety.  Other potential hazards include spilled powders, oils, or water. Uneven walking surfaces, inadequate lighting, and exposed cords also put worker safety at risk.
  5. Hazardous materials. When shipments containing hazardous materials become damaged and spill, it can result in chemical burns, fire, convulsions, and even long-term effects such as cancer or organ damage.
  6. Overexertion injuries. Tasks involving lifting, pulling, carrying, and lowering heavy objects can result in overexertion injuries including back and neck injuries, muscle strain, and joint injuries.
  7. Repetitive stress injuries. A job that requires a significant amount of repetitive motion over a long period of time puts the employee at risk of repetitive stress injuries. These may include carpal tunnel, muscle strain, and joint injuries.

STATS

  • Overexertion is a massive problem for warehouse workers, resulting in injuries from employees putting their bodies through too much stress. The BLS recorded over 8,000 injuries due to overexertion.
  • Loading docks are one of the most dangerous places for warehouse employees. Not only do 25% of all warehouse accidents happen on loading docks, but for every injury, there are around 600 near misses.
  • Forklifts are one of the biggest hazards in a warehouse.
    • 90% of forklifts are involved in some type of accident over the course of their lifetime.
    • 11% of forklifts in the U.S. are involved in an accident each year.
    • 80% of forklift accidents involve a pedestrian.
  • As many as 20,000 workers are injured in forklift accidents alone each year and 25 percent of those accidents happen when a forklift overturns.
  • OSHA estimates that the number of forklift-related accidents alone total nearly 100,000 per year.
  • Over 145,000 laborers across the U.S. work in warehouses, as the Occupational Safety and Health Administration reports. About one in 20 of these workers will suffer injuries in a given year, according to data from the U.S. Bureau of Labor Statistics.

New Safety Talks

New Safety Talks

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Working with Dangerous Goods – Safe Handling Meeting kit – Spanish
Steeven Molina2025-10-22T23:33:50+00:00
Working Safely with Ornamental Trees: Protecting Yourself, Your Team, and Your Trees Meeting Kit
Steeven Molina2025-10-22T23:33:48+00:00
Working Safely with Ornamental Trees: Protecting Yourself, Your Team, and Your Trees Meeting Kit – Spanish
Steeven Molina2025-10-22T23:31:25+00:00
Working Safely in Shrub, Lawn, and Garden Services Meeting Kit

New eLearning

Giovanni Tejada 22026-02-26T18:36:07+00:00
Work Comp Anti-Fraud Training – Spanish
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Work Comp Anti-Fraud Training
Steeven Molina2025-10-22T22:59:24+00:00
Flood Ready
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Recognizing and Preventing Abuse & Neglect for Home Health Care Workers
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Incident and Accident Investigation for Supervisors and Managers
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Upcoming Events & Webinars

Damian Tollens2025-01-31T09:55:18+00:00
Feb 11 – Performance and Cultural Alignment
Damian Tollens2025-02-12T19:53:20+00:00
Feb 26 – Avoid Common Overhead Crane and Rigging Mistakes
Rick Tobin2024-10-24T16:57:11+00:00
Nov 13 – Defensive Driving For Changing Seasons
Rick Tobin2024-10-24T17:10:53+00:00
Nov 29 – What to Expect From a Health & Safety Inspection
Rick Tobin2024-10-24T17:13:55+00:00
Dec 5 – Top Safety Issues During the Holiday Season
Rick Tobin2024-10-24T17:13:30+00:00
Dec 19 – Safer in ’25: The 3 Pillars of Safety Culture
Vicky Pickford2024-03-26T19:12:32+00:00

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