FACTS

• Unexpected Robot Movement: Maintenance robots can start, stop, or change direction unexpectedly during programming, testing, or servicing, creating struck-by or caught-in hazards.
• Human-Robot Interaction Zones: Working within shared spaces without proper barriers or controls increases the risk of contact injuries during automated operations.
• Drone Impact Hazards: Drones operating overhead can lose stability or control, leading to collisions with workers or dropped objects.
• Loss of Control During Maintenance: Servicing or troubleshooting robots without proper lockout or isolation can expose workers to sudden activation and serious injury.
• Limited Visibility and Awareness: Autonomous or semi-autonomous systems may not detect workers in blind spots, increasing collision risk.
• Battery and Electrical Hazards: High-energy batteries in drones and robots can pose fire, explosion, or electrical shock risks during charging, handling, or damage.
• Inadequate Training on Automation Systems: Workers unfamiliar with robotic systems may misjudge movements or hazards, increasing the likelihood of unsafe interaction.

STATS

• In the United States, worker injuries involving robots have been increasing as automation expands, particularly in manufacturing and maintenance environments (U.S. Bureau of Labor Statistics, 2021–2023).
• U.S. data shows that contact with objects and equipment remains a leading cause of workplace injuries, including incidents involving automated systems and machinery (BLS, 2022–2023).
• In Canada, machine-related injuries, including those involving automated equipment, account for a significant portion of workplace incidents each year (Association of Workers’ Compensation Boards of Canada, recent years).
• U.S. safety reports indicate that failures in lockout/tagout procedures are a contributing factor in many serious and fatal incidents involving machinery, including robotic systems (OSHA, 2021–2023).
• In Canada, workplace data shows that workers interacting with machinery and equipment face elevated risk of crushing, entanglement, and struck-by injuries (AWCBC, 2021–2023).