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Hello, Guest!

  • Home
  • All Topics
  • Resources
    • OSHA Program Wizards
      • Emergency Action Plan
      • Transitional Work Program
      • Personal Protective Equipment
      • Energy Control (LOTO)
      • Hazard Communication (HAZCOM)
      • Confined Space Program
      • Hearing Conservation Program
      • Ergonomics Program
      • More…
    • Program Audits
      • Confined Space
      • Emergency Planning
      • Employee Training
      • Hazard Recognition and Control
      • Hearing Conservation
      • IIPP
      • Lockout Tagout
      • Personal Protective Equipment
      • More…
    • Major Loss Source Assessment Tools
      • Amputation
      • Falls from Elevation – Construction
      • Falls from Elevation – Extension Ladders
      • Falls from Elevation – Orchard Ladder
      • Falls from Elevation – Stepladders
      • Lifting Below the Knees
      • Lifting With Arms Extended
      • More…
    • Supervisor Resources
      • California SB 553 Workplace Violence Prevention
      • New York Workplace Violence Prevention
      • Employer’s Guide HazCom
      • Employer’s Guide Lockout Tagout
      • 2026 OSHA Outreach 10 Hour Virtual Training Course
      • Forklift Train the Trainer
      • Train the Trainer
      • Business Case for Safety
      • Special Reports
      • Newsletters
      • Incident Investigations
    • Training Calendars and Bundles
      • ICW Ladder Elimination Challenge
      • Quarterly Safety Checkup
      • Training Calendars by Industry
      • Essential 29
      • Landscaping Safety
      • Fundamental 55
      • Tree Trimming
      • Towing Bundle
    • Training Engagement and Retention
      • Picture This
      • Stats and Facts
      • Fatality Reports
      • Puzzles and Games
      • Safety Checklists
    • Webinars
      • Work Comp Fraud: The Modern Fraudster
      • Returning to the Workplace During COVID-19
      • Respiratory Protection Must Haves
      • Beat the Heat: Outdoors
      • Beat the Heat: Indoors
      • More…
    • When An Injury Occurs
      • Help Injured Workers
      • Nurse Triage Hotline
      • If You’ve Been Injured
      • Transitional Work Program
      • Incident Investigation Wizard Form
      • Top 10 Tips to Lower Your Ex-Mod
  • Webinars
    • Webinars
      • Work Comp Fraud: Identifying the Modern Fraudster
      • Returning to the Workplace During COVID-19
      • Breathe Easier With These Respiratory Protection Must Haves
      • Beat the Heat: Outdoors
      • Beat the Heat: Indoors
      • Machine Guarding: 7 Questions Everyone Should Ask
      • 5 Tips for Impactful Safety Observations
      • More…
  • Ask The Expert
  • Favorites
Caught in Motion: Pinch-Points, Moving Parts and Machinery Safety Stats and Facts
Caught in Motion: Pinch-Points, Moving Parts and Machinery Safety Stats and Facts
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FACTS

  1. Pinch-Point Entrapment: Areas where two parts move together—gears, rollers, chains, pulleys—can trap fingers, hands, or clothing in seconds.
  2. Shear and Cutting Zones: Moving blades, shears, and augers can slice or amputate rapidly when guards are removed or workers reach into operating equipment.
  3. In-Running Nip Hazards: Rotating shafts and belt drives can pull in gloves, jewelry, sleeves, or hair before workers have time to react.
  4. Unexpected Machine Start-Up: Equipment restarting after jams, maintenance, or power interruptions can instantly catch workers who are still inside the danger zone.
  5. Guarding Gaps: Missing, loose, or bypassed machine guards expose moving parts and allow direct contact with dangerous motion.
  6. Loose Clothing & Accessories: Baggy sleeves, hood strings, aprons, and jewelry increase the risk of getting pulled into rotating parts or conveyors.

STATS

  • In the US, workers suffer approximately 125,000 caught or crushed injuries annually from pinch points and moving parts in machinery, leading to bruises, cuts, amputations, and fatalities.
  • In Canada, caught-in/between incidents from moving machinery contributed to 13% of workplace fatalities in Ontario from 2020-2024, particularly in construction and manufacturing.
  • In Canada, exposure to moving machinery pinch points led to 10-15% of lost-time claims in high-risk sectors like manufacturing from 2020-2024, with over 348,000 total claims in 2022.
  • In British Columbia, Canada, traumatic fatalities from being caught in equipment or machinery rose since 2020, with 38 total traumatic deaths in 2023 including several pinch-point related incidents.
  • Machinery contact caused over 11,000 nonfatal workplace injuries in the U.S. in 2022, many involving pinch-points and moving parts (BLS).
  • More than 700 amputations were reported in U.S. workplaces in 2022, with the majority caused by machinery hazards such as rollers, conveyors, and press equipment (OSHA).

New Safety Talks

New Safety Talks

Giovanni Tejada 22026-07-21T23:47:53+00:00
Roof & Facade Work – Weather, Access and Anchor Point Challenges Meeting Kit – Spanish
Giovanni Tejada 22026-07-21T23:47:52+00:00
Roof & Facade Work – Weather, Access and Anchor Point Challenges Meeting Kit
Giovanni Tejada 22026-07-21T23:47:35+00:00
Forklift Awareness: More Than Just a Big Fork Meeting Kit
Giovanni Tejada 22026-07-21T23:47:35+00:00
Forklift Awareness: More Than Just a Big Fork Meeting Kit – Spanish
Giovanni Tejada 22026-07-21T23:47:20+00:00
How to Make Daily Safety Huddles Engaging Meeting Kit – Spanish
Giovanni Tejada 22026-07-21T23:47:20+00:00
How to Make Daily Safety Huddles Engaging Meeting Kit

New eLearning

Giovanni Tejada 22026-07-21T23:45:06+00:00
Your Rights at Work: The Americans with Disabilities Act (ADA) – Spanish
Giovanni Tejada 22026-07-21T23:44:56+00:00
Incident Investigations – Figuring Out What Really Happened – Spanish
Giovanni Tejada 22026-07-21T23:44:23+00:00
Annual First Aid Attendant Refresher – Spanish
Giovanni Tejada 22026-07-21T23:43:44+00:00
FUNDAMENTAL 55: Workplace Cleanliness
Giovanni Tejada 22026-07-21T23:43:07+00:00
Hazard Identification and Risk Assessment
Giovanni Tejada 22026-07-21T23:42:37+00:00
Telehandlers: Safe Operation

Upcoming Events & Webinars

Damian Tollens2025-01-31T09:55:18+00:00
Feb 11 – Performance and Cultural Alignment
Damian Tollens2025-02-12T19:53:20+00:00
Feb 26 – Avoid Common Overhead Crane and Rigging Mistakes
Rick Tobin2024-10-24T16:57:11+00:00
Nov 13 – Defensive Driving For Changing Seasons
Rick Tobin2024-10-24T17:10:53+00:00
Nov 29 – What to Expect From a Health & Safety Inspection
Rick Tobin2024-10-24T17:13:55+00:00
Dec 5 – Top Safety Issues During the Holiday Season
Rick Tobin2024-10-24T17:13:30+00:00
Dec 19 – Safer in ’25: The 3 Pillars of Safety Culture
Giovanni Tejada 22026-07-21T23:33:12+00:00

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