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Hello, Guest!

  • Home
  • All Topics
  • Resources
    • OSHA Program Wizards
      • Emergency Action Plan
      • Transitional Work Program
      • Personal Protective Equipment
      • Energy Control (LOTO)
      • Hazard Communication (HAZCOM)
      • Confined Space Program
      • Hearing Conservation Program
      • Ergonomics Program
      • More…
    • Program Audits
      • Confined Space
      • Emergency Planning
      • Employee Training
      • Hazard Recognition and Control
      • Hearing Conservation
      • IIPP
      • Lockout Tagout
      • Personal Protective Equipment
      • More…
    • Major Loss Source Assessment Tools
      • Amputation
      • Falls from Elevation – Construction
      • Falls from Elevation – Extension Ladders
      • Falls from Elevation – Orchard Ladder
      • Falls from Elevation – Stepladders
      • Lifting Below the Knees
      • Lifting With Arms Extended
      • More…
    • Supervisor Resources
      • California SB 553 Workplace Violence Prevention
      • New York Workplace Violence Prevention
      • Employer’s Guide HazCom
      • Employer’s Guide Lockout Tagout
      • 2026 OSHA Outreach 10 Hour Virtual Training Course
      • Forklift Train the Trainer
      • Train the Trainer
      • Business Case for Safety
      • Special Reports
      • Newsletters
      • Incident Investigations
    • Training Calendars and Bundles
      • ICW Ladder Elimination Challenge
      • Quarterly Safety Checkup
      • Training Calendars by Industry
      • Essential 29
      • Landscaping Safety
      • Fundamental 55
      • Tree Trimming
      • Towing Bundle
    • Training Engagement and Retention
      • Picture This
      • Stats and Facts
      • Fatality Reports
      • Puzzles and Games
      • Safety Checklists
    • Webinars
      • Work Comp Fraud: The Modern Fraudster
      • Returning to the Workplace During COVID-19
      • Respiratory Protection Must Haves
      • Beat the Heat: Outdoors
      • Beat the Heat: Indoors
      • More…
    • When An Injury Occurs
      • Help Injured Workers
      • Nurse Triage Hotline
      • If You’ve Been Injured
      • Transitional Work Program
      • Incident Investigation Wizard Form
      • Top 10 Tips to Lower Your Ex-Mod
  • Webinars
    • Webinars
      • Work Comp Fraud: Identifying the Modern Fraudster
      • Returning to the Workplace During COVID-19
      • Breathe Easier With These Respiratory Protection Must Haves
      • Beat the Heat: Outdoors
      • Beat the Heat: Indoors
      • Machine Guarding: 7 Questions Everyone Should Ask
      • 5 Tips for Impactful Safety Observations
      • More…
  • Ask The Expert
  • Favorites
By the Numbers: Seven Statistics on Lockout/Tagout
By the Numbers: Seven Statistics on Lockout/Tagout
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Lockout /tagout is an important safety measure to ensure that equipment does not become activated during repair or maintenance procedures. Here are seven statistics relating to lockout/tagout.

Lockout/tagout is a safety procedure performed by trained and authorized workers to ensure that machinery and energy sources capable of causing injury or death are properly shut down and rendered incapable of unexpectedly restarting until maintenance or repair work is completed and the lock and tag are removed by the person who placed them there. Here are seven statistics relating to lockout/tagout:

  1. Lockout/tagout procedures apply in these four circumstances: When workers are servicing or maintaining equipment and unexpected startup of a machine or the release of stored energy could occur; when during normal production, workers must remove or bypass a guard or safety device; when during normal production, workers place any parts of their bodies into the danger zone or the machine’s point of operation; and during all set-up activities. (National Institute for Occupational Safety and Health (NIOSH))
  2. Up to 10 percent of industrial incidents are believed to be related to failure to properly lock out equipment. (Occupational Safety and Health Administration (OSHA)
  3. Lockout/tagout procedures prevent an estimated 120 worker fatalities and 50,000 injuries each year in the United States. (OSHA)
  4. Lockout/tagout protects workers from serious or fatal physical hazards, including these six examples: shock/electrocution; amputations; pinching injuries; crushing injuries; cuts; and burns.
  5. Seven forms of hazardous energy found in workplaces include: electrical; thermal; chemical; hydraulic; pneumatic; mechanical; and gravitational.
  6. Six important lockout/tagout procedures include notifying all affected workers; machine shutdown and hazardous energy isolation; application of lockout/tagout; verification of isolation; lockout/tagout interruption for testing or repositioning; and release from lockout/tagout. (Health & Safety Ontario)
  7. Three examples of energy-isolating devices are valves, circuit breakers and disconnect switches. During lockout, the main power source for the machinery or equipment must be disconnected and locked out at all times. (WorkSafeBC)

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