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Hello, Guest!

  • Home
  • All Topics
  • Resources
    • OSHA Program Wizards
      • Emergency Action Plan
      • Transitional Work Program
      • Personal Protective Equipment
      • Energy Control (LOTO)
      • Hazard Communication (HAZCOM)
      • Confined Space Program
      • Hearing Conservation Program
      • Ergonomics Program
      • More…
    • Program Audits
      • Confined Space
      • Emergency Planning
      • Employee Training
      • Hazard Recognition and Control
      • Hearing Conservation
      • IIPP
      • Lockout Tagout
      • Personal Protective Equipment
      • More…
    • Major Loss Source Assessment Tools
      • Amputation
      • Falls from Elevation – Construction
      • Falls from Elevation – Extension Ladders
      • Falls from Elevation – Orchard Ladder
      • Falls from Elevation – Stepladders
      • Lifting Below the Knees
      • Lifting With Arms Extended
      • More…
    • Supervisor Resources
      • California SB 553 Workplace Violence Prevention
      • New York Workplace Violence Prevention
      • Employer’s Guide HazCom
      • Employer’s Guide Lockout Tagout
      • 2026 OSHA Outreach 10 Hour Virtual Training Course
      • Forklift Train the Trainer
      • Train the Trainer
      • Business Case for Safety
      • Special Reports
      • Newsletters
      • Incident Investigations
    • Training Calendars and Bundles
      • ICW Ladder Elimination Challenge
      • Quarterly Safety Checkup
      • Training Calendars by Industry
      • Essential 29
      • Landscaping Safety
      • Fundamental 55
      • Tree Trimming
      • Towing Bundle
    • Training Engagement and Retention
      • Picture This
      • Stats and Facts
      • Fatality Reports
      • Puzzles and Games
      • Safety Checklists
    • Webinars
      • Work Comp Fraud: The Modern Fraudster
      • Returning to the Workplace During COVID-19
      • Respiratory Protection Must Haves
      • Beat the Heat: Outdoors
      • Beat the Heat: Indoors
      • More…
    • When An Injury Occurs
      • Help Injured Workers
      • Nurse Triage Hotline
      • If You’ve Been Injured
      • Transitional Work Program
      • Incident Investigation Wizard Form
      • Top 10 Tips to Lower Your Ex-Mod
  • Webinars
    • Webinars
      • Work Comp Fraud: Identifying the Modern Fraudster
      • Returning to the Workplace During COVID-19
      • Breathe Easier With These Respiratory Protection Must Haves
      • Beat the Heat: Outdoors
      • Beat the Heat: Indoors
      • Machine Guarding: 7 Questions Everyone Should Ask
      • 5 Tips for Impactful Safety Observations
      • More…
  • Ask The Expert
  • Favorites
Worker’s Head Crushed By Forklift
Worker’s Head Crushed By Forklift
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A worker was hired to clean up and crush cars in an automobile junkyard. He was new on the job and received no safety training from his employer.

On the day of the incident, the victim was throwing scrap metal into junk cars before they were carried over to the crusher. There were two vehicles operating in the area, a loader that was operating slightly downhill from the scene, and a forklift that was operating in close proximity to the victim and the crusher.

At some point the victim was found lying face down with his head crushed. The forklift operator, who ran over the victim, was an experienced operator of 10 years.

The rearward visibility of the forklift was severely limited by the engine compartment and a vertical air intake. The forklift was equipped with a functional backup bell. It was noted the victim had previously suffered some loss of hearing in one ear.

Conclusions and Recommendations
Investigators pointed to several factors that contributed to this fatality.

First, the victim was new on the job, and had not received any safety training about hazards, particularly regarding the limited visibility of forklifts.

Second, the forklift had limited visibility for its operator while reversing. Third, the victim may not have heard the backup bell because of his hearing impairment. Fourth, the victim may have been standing with his back to the forklift, and may have been lighting a cigarette when he was run over. Finally, the experienced operator did not look adequately to see what was in his path before he reversed.

This accident might have been prevented if the victim had been instructed by his employer about the hazards of working around forklifts. Also, the operator of the forklift should have been trained to turn completely around and look to both sides before reversing.

New Safety Talks

New Safety Talks

Giovanni Tejada 22026-07-21T23:47:53+00:00
Roof & Facade Work – Weather, Access and Anchor Point Challenges Meeting Kit – Spanish
Giovanni Tejada 22026-07-21T23:47:52+00:00
Roof & Facade Work – Weather, Access and Anchor Point Challenges Meeting Kit
Giovanni Tejada 22026-07-21T23:47:35+00:00
Forklift Awareness: More Than Just a Big Fork Meeting Kit
Giovanni Tejada 22026-07-21T23:47:35+00:00
Forklift Awareness: More Than Just a Big Fork Meeting Kit – Spanish
Giovanni Tejada 22026-07-21T23:47:20+00:00
How to Make Daily Safety Huddles Engaging Meeting Kit – Spanish
Giovanni Tejada 22026-07-21T23:47:20+00:00
How to Make Daily Safety Huddles Engaging Meeting Kit

New eLearning

Giovanni Tejada 22026-07-21T23:45:06+00:00
Your Rights at Work: The Americans with Disabilities Act (ADA) – Spanish
Giovanni Tejada 22026-07-21T23:44:56+00:00
Incident Investigations – Figuring Out What Really Happened – Spanish
Giovanni Tejada 22026-07-21T23:44:23+00:00
Annual First Aid Attendant Refresher – Spanish
Giovanni Tejada 22026-07-21T23:43:44+00:00
FUNDAMENTAL 55: Workplace Cleanliness
Giovanni Tejada 22026-07-21T23:43:07+00:00
Hazard Identification and Risk Assessment
Giovanni Tejada 22026-07-21T23:42:37+00:00
Telehandlers: Safe Operation

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Damian Tollens2025-01-31T09:55:18+00:00
Feb 11 – Performance and Cultural Alignment
Damian Tollens2025-02-12T19:53:20+00:00
Feb 26 – Avoid Common Overhead Crane and Rigging Mistakes
Rick Tobin2024-10-24T16:57:11+00:00
Nov 13 – Defensive Driving For Changing Seasons
Rick Tobin2024-10-24T17:10:53+00:00
Nov 29 – What to Expect From a Health & Safety Inspection
Rick Tobin2024-10-24T17:13:55+00:00
Dec 5 – Top Safety Issues During the Holiday Season
Rick Tobin2024-10-24T17:13:30+00:00
Dec 19 – Safer in ’25: The 3 Pillars of Safety Culture
Vicky Pickford2018-01-17T00:00:00+00:00

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