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Hello, Guest!

  • Home
  • All Topics
  • Resources
    • OSHA Program Wizards
      • Emergency Action Plan
      • Transitional Work Program
      • Personal Protective Equipment
      • Energy Control (LOTO)
      • Hazard Communication (HAZCOM)
      • Confined Space Program
      • Hearing Conservation Program
      • Ergonomics Program
      • More…
    • Program Audits
      • Confined Space
      • Emergency Planning
      • Employee Training
      • Hazard Recognition and Control
      • Hearing Conservation
      • IIPP
      • Lockout Tagout
      • Personal Protective Equipment
      • More…
    • Major Loss Source Assessment Tools
      • Amputation
      • Falls from Elevation – Construction
      • Falls from Elevation – Extension Ladders
      • Falls from Elevation – Orchard Ladder
      • Falls from Elevation – Stepladders
      • Lifting Below the Knees
      • Lifting With Arms Extended
      • More…
    • Supervisor Resources
      • California SB 553 Workplace Violence Prevention
      • New York Workplace Violence Prevention
      • Employer’s Guide HazCom
      • Employer’s Guide Lockout Tagout
      • 2026 OSHA Outreach 10 Hour Virtual Training Course
      • Forklift Train the Trainer
      • Train the Trainer
      • Business Case for Safety
      • Special Reports
      • Newsletters
      • Incident Investigations
    • Training Calendars and Bundles
      • ICW Ladder Elimination Challenge
      • Quarterly Safety Checkup
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      • Fundamental 55
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      • Work Comp Fraud: The Modern Fraudster
      • Returning to the Workplace During COVID-19
      • Respiratory Protection Must Haves
      • Beat the Heat: Outdoors
      • Beat the Heat: Indoors
      • More…
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      • Returning to the Workplace During COVID-19
      • Breathe Easier With These Respiratory Protection Must Haves
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      • 5 Tips for Impactful Safety Observations
      • More…
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Band Saw Safety Meeting Kit
Band Saw Safety Meeting Kit
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INTRODUCTION 

Band saws use a powered and rotating continuous metal blade to make even and precise cuts on metal, wood, and other objects. Because the moving blade has cutting teeth, serious injury and even death can occur if you use a band saw incorrectly.

BAND SAW SAFETY RULES

  1. Be Familiar with Basic Band Saw Safety: Before starting work with a band-saw, the first step is to read and understand the procedures for running it safely. Whether it be vertical band saw, horizontal or battery powered band saw, you should always read the user manual and understand safe work practices prior to beginning the task. 
  2. PPE and Safety Precautions for Operators: Your fingers, hands, eyes and ears are considered to be at risk when operating a bandsaw. Wear goggles to protect your eyes from sawdust and flying debris. Use ear protection to protect from excessive noise. Avoid wearing loose-fitting or long-sleeve clothes. Tie back long hair to ensure it doesn’t get caught in the blade.  
  3. Machine Setup: Ensure the bandsaw is set on a flat and stable surface to minimize movement and vibrations during use. Excessive movement can result in a cut accident in the blink of an eye. 
  4. Careful Operation: While operating the bandsaw, maintain a minimum of 3 inches distance between your hand/fingers and the blade at all times. Never lean too close to the saw while cutting, and power the machine off while cleaning the work surface. 
  5. Blade Maintenance: Change the blade on the bandsaw often. Worn blades can snap without warning during use, creating a serious safety hazard for an operator’s eyes, hands and fingers. 

BEST BAND SAW SAFETY PRACTICES 

  • Make sure all guards are in place and properly adjusted.
  • Make sure all band wheels are enclosed.
  • Make sure the wheels and blade are in good condition.
  • Make sure the blade is positioned properly on the track.
  • Adjust blade guard height to about 3 mm or 1/8 inch to 6mm or 1/4 inch above the top of the material being cut. Wider gaps will place tension on the blade and increase the risk of breaking.
  • Ensure the blade is tracking correctly and runs freely in and against the upper and lower guide rollers.
  • Ensure the blade is under proper tension. 
  • Hold stock firmly to prevent the stock from turning and drawing your fingers against the blade.
  • Use a push stick when you remove cut pieces from between the fence and saw blade or when your hands are close to the blade. Keep your hands on either side of the blade 
  • Make release (relief) cuts before tight curves when doing intricate scroll-type work.
  • If you need to stop cutting, hold the material firmly and shut down the saw. 
  • Keep the floor around a band saw clean and free of obstructions or clutter.
  • Keep the machine properly oiled and serviced.
  • Provide adequate lighting at the machine table.
  • If maintaining or making repairs, use lockout procedures where necessary.
  • Always turn the bandsaw off after use. 

FINAL WORD

Band saws use a powered and rotating metal blade to make even and precise cuts on metal, wood, and other objects. Serious injuries and death can occur if a band saw is used incorrectly. 

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