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Hello, Guest!

  • Home
  • All Topics
  • Resources
    • OSHA Program Wizards
      • Emergency Action Plan
      • Transitional Work Program
      • Personal Protective Equipment
      • Energy Control (LOTO)
      • Hazard Communication (HAZCOM)
      • Confined Space Program
      • Hearing Conservation Program
      • Ergonomics Program
      • More…
    • Program Audits
      • Confined Space
      • Emergency Planning
      • Employee Training
      • Hazard Recognition and Control
      • Hearing Conservation
      • IIPP
      • Lockout Tagout
      • Personal Protective Equipment
      • More…
    • Major Loss Source Assessment Tools
      • Amputation
      • Falls from Elevation – Construction
      • Falls from Elevation – Extension Ladders
      • Falls from Elevation – Orchard Ladder
      • Falls from Elevation – Stepladders
      • Lifting Below the Knees
      • Lifting With Arms Extended
      • More…
    • Supervisor Resources
      • California SB 553 Workplace Violence Prevention
      • New York Workplace Violence Prevention
      • Employer’s Guide HazCom
      • Employer’s Guide Lockout Tagout
      • 2026 OSHA Outreach 10 Hour Virtual Training Course
      • Forklift Train the Trainer
      • Train the Trainer
      • Business Case for Safety
      • Special Reports
      • Newsletters
      • Incident Investigations
    • Training Calendars and Bundles
      • ICW Ladder Elimination Challenge
      • Quarterly Safety Checkup
      • Training Calendars by Industry
      • Essential 29
      • Landscaping Safety
      • Fundamental 55
      • Tree Trimming
      • Towing Bundle
    • Training Engagement and Retention
      • Picture This
      • Stats and Facts
      • Fatality Reports
      • Puzzles and Games
      • Safety Checklists
    • Webinars
      • Work Comp Fraud: The Modern Fraudster
      • Returning to the Workplace During COVID-19
      • Respiratory Protection Must Haves
      • Beat the Heat: Outdoors
      • Beat the Heat: Indoors
      • More…
    • When An Injury Occurs
      • Help Injured Workers
      • Nurse Triage Hotline
      • If You’ve Been Injured
      • Transitional Work Program
      • Incident Investigation Wizard Form
      • Top 10 Tips to Lower Your Ex-Mod
  • Webinars
    • Webinars
      • Work Comp Fraud: Identifying the Modern Fraudster
      • Returning to the Workplace During COVID-19
      • Breathe Easier With These Respiratory Protection Must Haves
      • Beat the Heat: Outdoors
      • Beat the Heat: Indoors
      • Machine Guarding: 7 Questions Everyone Should Ask
      • 5 Tips for Impactful Safety Observations
      • More…
  • Ask The Expert
  • Favorites
Avoiding Caught-In/Caught-Between Incidents
Avoiding Caught-In/Caught-Between Incidents
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What’s at Stake?

Caught-in and caught-between hazards account for:

  • Approximately 100 deaths each year
  • 5% of all construction fatalities
  • More than 2 amputations EVERY work day
  • Over 550 amputations each year
  • Thousands of disabling injuries

Don’t let yourself become one of these statistics!

What’s the Danger?

Caught-in/caught-between incidents happen when a worker is crushed between objects.

  • Examples could include cave-ins during trenching, clothing being pulled into machinery, or being crushed and trapped by shifting objects.
  • Some of the working conditions that contribute to caught in – or – between hazards include, machinery that has unguarded moving parts or that is not locked out during maintenance, unprotected excavations and trenches, and working between moving materials and immovable structures, vehicles, or equipment.

Machinery Hazards: Almost all sites use machinery that has moving or rotating parts, and that machinery usually requires maintenance or repair at some point during construction.

  • When machines or power tools are not properly guarded during construction, workers can get their clothing or parts of their body caught in the machines.
  • If machines are not de-energized (locked-out) during maintenance or repair, they may cycle or otherwise start up and catch a worker’s body part or clothing, causing injury or death.

Buried-In/Buried-By Cave-ins: of unprotected trenches and excavations are the main hazard for being buried.

  • Cave-ins crush or suffocate workers.
  • Trenches may contain hazardous factors; workers can drown in water, sewage, or chemicals in the trenches.
  • If working around underground utilities, workers may also face burns, electrocution or explosions from steam, hot water, gas, or electricity.
  • Additional concerns for buried-in hazards are working underneath large scaffolds and/ or walls that may collapse.

Getting Pinned: These types of hazards can result in multiple broken bones, asphyxiation, or death. Workers can be pinned between:

  • Equipment and a solid object, such as a wall or another piece of equipment.
  • Materials being stacked or stored and a solid object, such as a wall or another piece of equipment. ƒ
  • Shoring and construction materials in a trench.

How to Protect Yourself

Based on the 3 major factors for caught-in or caught-between hazards, there are some general precautions to avoid risks:

Guarded machinery: Only use machinery that is properly guarded; never remove a safety guard when a tool is being used.

  • For example, belts, gears, shafts, pulleys, sprockets, spindles, drums, fly wheels, chains, or other moving parts of equipment must be guarded if such parts are exposed to workers.
  • Also, be sure to avoid wearing loose clothing or jewelry that can be caught in moving parts.

Supported machinery: Make sure equipment is deenergized and cannot be started accidentally

  • First, disconnect tools when not in use, before servicing, and when changing accessories such as blades, bits, and cutters.
  • Turn off vehicles before you do maintenance or repair work. If possible, lock out the power source to the equipment.
  • Lower or block the blades of bulldozers, scrapers, and similar equipment before you make repairs or when the equipment is not in use

Avoid pinning: Protect yourself from being pinned between equipment, materials, or other objects by being aware of the equipment around you and staying a safe distance from it.

  • Never place yourself between moving materials and an immovable structure, vehicle, or stacked materials.
  • Make sure that all loads carried by equipment are stable and secured.
  • Stay out of the swing radius of cranes and other equipment.

Excavation protection: Never work in an unprotected trench that is 5 feet deep or more.

  • Enter or exit a trench or excavation only by using a ladder, stairway or properly designed ramp that is placed within the protected area of the trench.
  • Protection could include prevention methods like sloping, benching, or shoring.
    • Sloping is cutting back the sides of the trench to a safe angle, so it won’t collapse.
    • Benching uses a series of steps that approximate the safe sloping angle.
    • Shoring are wooden structures or mechanical or hydraulic systems that support the sides of an excavation.
  • The use of a trench box or shield will act as protection for workers if a cave-in does happen

Training: Your employer must train you to perform your job and use the provided equipment safely. It is the employer’s responsibility to instruct each employee in:

  • the recognition and avoidance of unsafe conditions.
  • the regulations applicable to their work environment.
  • ways to control or eliminate any hazards.

Final Word

Using and maintaining machinery appropriately, taking the time to safeguard equipment, and ensuring proper prevention during trenching and general construction can greatly reduce the hazards and risks associated with caught-in/caught-between events.

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Upcoming Events & Webinars

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Feb 11 – Performance and Cultural Alignment
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Feb 26 – Avoid Common Overhead Crane and Rigging Mistakes
Rick Tobin2024-10-24T16:57:11+00:00
Nov 13 – Defensive Driving For Changing Seasons
Rick Tobin2024-10-24T17:10:53+00:00
Nov 29 – What to Expect From a Health & Safety Inspection
Rick Tobin2024-10-24T17:13:55+00:00
Dec 5 – Top Safety Issues During the Holiday Season
Rick Tobin2024-10-24T17:13:30+00:00
Dec 19 – Safer in ’25: The 3 Pillars of Safety Culture
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